CP Kelco Knowsley plant is situated 7 miles east of Liverpool in Merseyside and is one of three biogum manufacturing facilities within the CP Kelco company. The £30 million plant was extensively developed after acquisition by the former Kelco, Division of Merck Inc., and was formally opened in 1984.

Approximately 80 staff are employed at Knowsley. The site is organised to support the site Manufacturing Team in the production of high quality differentiated biogums.

The Knowsley site covers 12 acres (48.75 hectares) of which, the buildings occupy 3 acres and house all the equipment, service and utilities necessary to support a modern, biotechnological manufacturing process.

Production

The Knowsley plant primarily manufactures products based on xanthan gum but also has the capability to manufacture other biogum products. The range of these products includes pharmaceutical and food ingredients, as well as numerous industrial and oilfield applications. Over 30 different products are available. The site offers Identity Preserved (non-GMO) products primarily for the Eurpoean market.

The manufacturing process is based on fermentation. The production unit incorporates the benefits of over thirty years of biogum manufacturing technology within Kelco, which is the world's leading manufacturer of water-soluble polysaccharide gums. This effective programme of process development has enabled the costs of manufacture to be controlled whilst continuously improving the quality of our biogums. The food grade products are manufactured in hygienic systems designed to meet the standards of the modern food and pharmaceutical industries. The Knowsley plant was the first biogum plant within Kelco to achieve ISO9000 registration in 1993 and is now registered as ISO9001:2000.

Quality Policy

The Manufacturing team is integrated to include Maintenance, Laboratory and Warehouse functions. The Manufacturing team is supported by the Technical, Finance, Materials, Administration, Information Technology and Safety and Environmental teams to provide a closely integrated manufacturing facility.

None of the products manufactured at the Knowsley plant are sold directly to the public but are marketed in Europe, Africa, Australia and parts of Asia through the sales and distribution outlets of CP Kelco.

The Community, Safety and the Environment

The Knowsley plant and its people are committed to working towards achieving the goal of a safe, injury free workplace and minimising the impact of its operation on the environment and local community.

ESH policy

The site strives to continually improve its operations in Safety, Health and the Environment by setting specific safety and environmental goals annually. These goals go beyond regulatory requirements and aim for best industry practice.
The continuous improvement in safety and health has been verified through external auditing using the International Safety Rating System (ISRS). The site improved from a Level 3 in 1999 to a Level 7 in 2004 and continues to improve utilising the ISRS tool.
In terms of Environmental Management the site achieved ISO14001 registration in July 2006 and uses internal systems to measure and reduce the impact on the environment. The site treats all of its process liquid waste through it own treatment plant which was constructed in 1991 and is committed to recycling waste generated by the site operations.

Awards & Recognition

Customer Awards

McCormicks Certified Supplier 1994
McCormicks Certified Supplier 1995
McCormicks Top 100 Award for Excellence 1996


Community

Mersey Basin Business Foundation Recognition for the Mersey Basin Campaign Corporate Challenge Cup for the Juvenile Diabetes Foundation 'Walk for the Cure'


Safety & Environment

RoSPA (Royal Society for the Prevention of Accidents)
Gold Awards for 18 consecutive years
The Presidents Award 1998
The Presidents Award 1999
The Presidents Award 2000
Commendation in Manufacturing Industry Sector Award 2001
Commendation in Manufacturing Industry Sector Award 2002
Highly Commended in Manufacturing Industry Sector Award 2003
Commendation in Manufacturing Industry Sector Award 2004
Order of Distinction 2005
Commendation in Food, Drink and Tobacco Manufacturing Industry Sector Award 2006


International Safety Rating System

ISRS Level 7


Corporate Recognition


Monsanto Star Award 1999 (Internal VPP* equivalent)
Monsanto Global Health & Safety Award 1999
Monsanto Global Health & Safety Award 1998
Monsanto Global Health & Safety Award 1997


Certifications

ISO9001:2000
ISO14001:2000
KOSHER
HALAL

Contact Information

Plant Manager Gary Atkinson
0151-632-8100
gary.atkinson@cpkelco.com
Facility Address CP Kelco UK Limited
Penrhyn Road
Knowsley Business Park South
Liverpool
Merseyside L34 9HY
UK
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